Die Casting
Production-like prototypes and small series
Functional performance and production realism are critical when validating new component designs. We support this through our aluminium and magnesium die casting services up to 4400 ton clamping force supported by post-processing capabilities that enable fully functional prototypes, pre-series and small batches.
Through advanced die casting technologies and more than 40 years of manufacturing experience, we support demanding development projects across the automotive industry as well as sectors such as electronics, industrial and medical technology. From lightweight structural components to complex housings and thermal management applications, our integrated process enables you to validate performance, material behaviour and manufacturability with confidence before moving into smaller series or full-scale production.
Prototypes
Fast die casting components in aluminium and magnesium designed to reduce development time and accelerate validation. Delivery times from 6 to 15 weeks including all post processes.
Series
Small batch die casting in aluminium and magnesium with consistently high quality and repeatability. Ideal for pilot production and smaller series where stable performance is required.
Integrated workflow from die casting to final part
We provide an end-to-end process combining aluminium and magnesium die casting with advanced post-processing and precision CNC machining. This enables production-like components with high structural integrity, stable quality and reliable performance across all stages of development. Enhanced by advanced simulation and process validation already in the planning phase, the result is a streamlined workflow that reduces development risk, ensures consistent quality and supports a seamless transition from initial casting to finished component.
Keep your development moving forward
Maintain progress throughout the die casting process with short lead times from initial prototype to series production. We help ensure every step is grounded in reliable execution for accurate timing and steady momentum.
Reliable quick quoting
We review your specifications and provide fast technical feedback on aluminium and magnesium die casting projects. Quotations are typically delivered within a few days for urgent development needs, ensuring a fast and informed start to your project.
Technical expert guidance
Early-stage engineering support ensures the right design decisions before production begins. We provide input on manufacturability, material selection and process optimisation, helping you reduce risk and improve performance in both aluminium and magnesium applications.
Material and application expertise
Aluminium and magnesium each offer distinct performance advantages depending on application needs. From lightweight structural components to high-strength and thermally efficient parts, we help you select the right material and design strategy for optimal performance.
Advanced simulation and process validation
Using state-of-the-art die casting simulation tools, we analyse material flow, filling behaviour and potential weak points already in the planning phase. This enables optimised process conditions, reduced development risk and improved tool design before production starts.
CNC post-machining of castings
We provide specialised machining of aluminium and magnesium cast components, primarily for prototypes and small series. Probing technology ensures precise alignment and optimal fit before machining, securing consistent and reliable results.
Measuring and documentation
We offer in-house measurement and documentation after machining to verify dimensional accuracy and quality. This ensures full traceability and confidence that components meet specification and performance requirements.
We’re here to help you move forward
Submit your project details and receive expert guidance from our team of technical experts. We know that clarification is a key part of keeping momentum.
Standard Alloys
Additional services
Optimisation of your casting design for manufacturability, and cost-efficient production.
Advanced Flow-3D simulation supported by 40+ years of foundry experience.
Controlled thermal processes to achieve required mechanical properties.
High-precision machining for tight tolerances and critical dimensions.
Permanent, high-precision part marking for identification and traceability.
Welding process for leak-tight structures and integrated cooling channels.
Air pressure testing to verify and document leak-tightness of components.
Optional sealing of porosity to improve component tightness.
Final cleaning of components prior to packaging and shipment.
Surface finishing such as Surtec 650, anodizing, or painting.
CMM measurement reports for dimensional verification and quality documentation.
Non-destructive inspection methods for internal defect detection and full 3D validation of component integrity.
Assembly of components and subassemblies according to customer specifications.
Tailored solutions built on deep sector understanding
We combine technical expertise, industry standards, and market insight to create value-driven solutions. Through sector-specific advisory and proven experience, we help you gain competitive advantage where it matters most.
“In automotive and other high-performance industries, every decision impacts performance, safety and time-to-market. We focus on getting it right from the start, ensuring clear communication, reliable execution and components that meet specification without compromise.”
Dan Nielsen, Sales Director
Great solutions come from asking questions
Our FAQ covers common questions, but not everything. Reach out if you need more detailed answers.
Simply upload your CAD data and any available drawings or specifications. A brief description of your project is sufficient. Our engineering team will review the information and provide technical feedback together with a quotation.
We can support projects requiring up to 4400-ton clamping force, enabling production of very large components.
Yes. We use advanced simulation tools to analyse filling behaviour, material flow and potential casting challenges before production begins. This helps optimise tool design and process parameters while reducing development risk.
Absolutely. Early engineering input is often one of the most effective ways to improve manufacturability, reduce cost and minimise development risk. We regularly support customers with design reviews and casting optimisation.
Yes. Die casting is often the preferred choice when realistic validation is required. Unlike many prototype processes, die cast components closely represent the material properties, geometry and functionality of production parts.
Yes. We provide CNC machining, surface treatment, inspection, leak testing, assembly and other post-processing services. Components can be delivered as finished parts ready for testing or installation.
Typical lead times for die cast prototype components are between 6 and 15 weeks, depending on complexity, tooling requirements, material selection and post-processing needs.
Typical project volumes range from 50–2,000 prototype parts and up to approximately 5,000 units annually. Projects outside these ranges may also be suitable. We assess each project individually to ensure it is a good fit for both the application and our manufacturing setup.
Die casting is a manufacturing process where molten aluminium or magnesium is injected into a steel die under high pressure. The process enables the production of complex, dimensionally accurate components with excellent surface quality and repeatability.
We’re here to help you move forward
Submit your project details and receive expert guidance from our team of technical experts. We know that clarification is a key part of keeping momentum.